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Microwave Plasma Chemical 

Synthesis Machine

Winner of the:

  • 1998 R&D 100 Award.
  • 1999 DESIGN NEWS Award.

 

Materials Modification Inc. has developed and patented a novel nanopowder production technique. This process is the result of several years of research in the area of powder synthesis.

Microwave Plasma Chemical Synthesis (MPCS) utilizes microwave energy to generate a plasma by ionizing the gases. The resulting high temperature vaporizes the precursors which facilitates initiating and sustaining the chemical reactions at molecular levels in the presence of microwaves. These vapors are then rapidly quenched resulting in the formation of nanopowders.

The advantages of this technique are:

  • Narrow particle size distribution
  • High purity
  • Can handle various kinds of precursors-powders, gases and liquids
  • Capable of producing metallic, ceramic and alloy powders
  • Highly energy efficient
  • Scaleable - presently 1 to 10 Kg per day
 

Typical powders that are custom made and available for sale includes:

  • Iron
  • Cobalt
  • Nickel
  • Molybdenum
  • Copper
  • Aluminum Nitride
  • Tungsten
  • Yttrium Oxide
  • Yttria Stabilized Zirconia (YSZ)
  • Zirconia
  • Alumina
  • Iron Oxide (Fe2O3)
  • Silicon Carbide

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The following are TEM micrographs of metal nanopowders synthesized using MMI's microwave plasma chemical synthesis process.

Transmission Electron Micrographs (TEM) of Iron and Nickel Nanopowder Generated using the NanogenTM

Prices vary from $1/gm to $5/gm depending on the material and the quantity. We can also deposit nanopowders on ceramic substrates.

In addition to producing nanopowders, the Plasma Chemical Processing Equipment is available for licensing any where in the world.

Publications on Nanogen

Publications on MR Fluids

 

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